Download PDF by Dunwen Zuo, Chuanzhen Huang, Ming Chen, Guo Hun: Anti-Fatigue Design and Manufacturing Technologies I

By Dunwen Zuo, Chuanzhen Huang, Ming Chen, Guo Hun

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The coefficient Fv is related to the vapor-flow’s working conditions, that is, Rev (vapor Reynolds number) and Mv (Mach number). 608µ v = 4 πd v ρ v h fg  4Qca ,max   πd h µ  v fg v 3  4  γ v − 1 2 −  1 + Mv    2   3 4 (6) Therefore, the mathematical modeling for capillary limit of a circular micro heat pipe with a grooved-wick structure is as follows, 4σδ Qca,max = W (W − Wb )2 + 4δ 2   Wb +     − ρl gd v cos φ ± ρl gl sin φ  (W − Wb ) + 4δ  f l Rel µ l    + F v leff 3  n(W + Wb ) δ 3ρl h fg   2 2 (7) 2 Where, Fv is determined by Rev and Mv.

5 Schematic of the experimental set-up 42 Anti-Fatigue Design and Manufacturing Technologies I Orthogonal Cutting Experiments Experiments were conducted for AISI D2 steel orthogonal cutting using TiAlN coated inserts on a DAEWOO high speed machining center. The experimental system was shown in Fig. 5. A Kistler piezoelectric dynamometer with a load amplifier connected to a computer was used for the acquisition of the cutting force (Fc) and thrust force (Ft). The workpiece was pre-cut to simulate the orthogonal cutting, as shown in Fig.

Friction coefficients were obtained by ball-on-plate friction test using UMT-2 high speed tribometer as shown in Fig. 2. AISI D2 sample was fixed on the plate, which rotated at a prescribed speed. The holder was used to apply load to the coated ball. A TiAlN coated carbide cement ball with radius 1mm slided against AISI D2 sample. Fig. 2 Friction test Fig. 3 Friction coefficients Results The linear speed was set to 30m/min, 60m/min and 90m/min respectively, which match with the cutting experiments.

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Anti-Fatigue Design and Manufacturing Technologies I by Dunwen Zuo, Chuanzhen Huang, Ming Chen, Guo Hun

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